Phosphate Bonded High Alumina Bricks

Phosphate Bonded High Alumina Bricks Introduction

Phosphate bonded high alumina bricks as a kind of hot-sale refractory bricks application in cement rotary kiln phosphate bonded high alumina bricks in Rongsheng factory are manufactured with good wear resistance and good chemical resistance & good thermal shock resistance, high load softening temperature refractory phosphate bonded high alumina bricks. There are phosphate refractory high alumina bricks for sales in RS factory provide specification and category as well as competitive price, welcome to contact us for free quote. 

Phosphate Bonded High Alumina Bricks Features

1.High alumina phosphate bricks has high strength

2.High alumina phosphate bricks good wear resistance

3.High alumina phosphate bricks good chemical resistance

4.High alumina phosphate bricks good thermal shock resistance

5.High alumina phosphate bricks high load softening temperature

6.High alumina phosphate bricks alkali resistance is better than clay brick, high alumina brick

Phosphate Bonded High Alumina Bricks Specification

Brand Item	Phosphate bonded high alumina bricks
	RSP	RSPA
Al2o3	75	77
Fe2o3	3.2	3.2
Cao	0.6	0.6
Bulk Density	2.65	2.70
Refractoriness	1780	1780
Cold Crushing Strength	60	65
0.2 Softening Temperature load Degree T0.6	1300	1200
Thermal conductivity (1000℃）W/M.K	1.5	1.6

Phosphate Bonded High Alumina Bricks Application

1.High alumina phosphate bonded bricks compared with ceramics, the high-aluminum bricks have better anti-flaking properties, the phosphate high aluminum bricks are suitable for cement kiln, electric furnace roof, ladle and the like.

2.Phosphate high alumina brick is made of high quality high alumina bauxite, combined with dihydrogen phosphate and dried in a drying oven. Phosphate high alumina refractory bricks are mainly used in dry cement production kiln, rotary kiln, phosphorus chemical kiln. Phosphate high alumina bricks have high refractoriness, good wear resistance and high strength.

3.Phosphate high alumina bricks are widely used in cement kilns and can be used as pre-tropical, decomposition zones, transition zones, cooling zones as their linings. Phosphate bonded alumina bricks, can also be used as a lining in a cement kiln firing zone with a diameter of less than 3 meters.

4.Phosphate high alumina bricks are mainly used for calcining cement, bauxite, dolomite and other rotary kiln, lining of cooling machine, working layer of cement kiln, roof of steel making electric furnace.

Phosphate Bonded High Alumina Bricks Classification & Difference

Phosphate High Alumina Bricks Classification

Phosphate brick high alumina bricks are divided into phosphate bricks and phosphate wear bricks.

Phosphate High Alumina Bricks Difference

❉Phosphate brick is used as a binder for phosphate, and phosphate wear-resistant brick is a binder of diammonium phosphate.

❉Generally divided into resistant phosphate and high temperature phosphate. These two bricks are not much different because phosphates have better wear resistance.

❉High-grade phosphate bricks are high-load soft phosphate bricks. Because phosphate bricks are combined with phosphoric acid, the load is generally low. Above 1300 ℃ ~ 1450℃.

Where to Buy Phosphate High Alumina Bricks In RS Factory

RongSheng Refractory factory has been engaged in refractory material industry for more than 20 years. We have a big technological team, there are more than 15 senior designers for the furnace & kiln. They are good at different technological field, for exam, refractory bricks, castable refractory material, lightweight insulation firebricks and prefabricated bricks according to client requirement . Phosphate bonded high alumina bricks size can be customized according customer requirements. RS factory provide specification and category of high alumina phosphate boned bricks as well as competitive price & high-grade quality bricks products.

Aluminum Silicon Carbide Castable

Aluminum Silicon Carbide Castable Introduction

A granular and powdered refractory material made from a refractory material by adding a certain amount of binder. Castable alumina silicon carbide has high fluidity and is suitable for unshaped refractory materials which are formed by casting. Compared with other amorphous refractory materials, the binder and moisture content are higher and the fluidity is better. Therefore, refractory material has a wide application range, refractory materials and binders can be selected according to the use conditions. Refractory castable can be directly cast into a liner or used as a precast block by casting or compacting.

Aluminum Silicon Carbide Castable Feature

1.Alumina silicon carbide castable have high temperature resistance & high temperature &high temperature & high temperature & no melting.

2.Alumina silicon carbide refractory castable have high bulk density & low porosity & strong resistance to molten iron and iron slag.

3.Refractory alumina silicon carbide have excellent thermal shock resistance, strong thermal stress resistance to high temperature molten iron inflow and temperature change after molten iron flows out.

4.Refractory castable alumina silicon carbide have strong oxidation resistance, after the molten iron flows out, the high temperature lining does not react with oxygen in the air.

5.Refractory castable alumina silicon carbide have strong chemical resistance, strong chemical resistance to iron slag.

6.Alumina silicon carbide refractory castable have high temperature and volume stability, resistant to molten iron, non-stick slag, easy to clean.

Aluminum Silicon Carbide Castable Specification

Item		Index
Al2o3	%>	70
Sic+C	%>	12
Bulk Density（g/cm3）	110℃*24h	2.6
Flexural strength(mpa)	110℃*24h	6
	1450℃*3h	9
Compressive strength(mpa)	110℃*24h	30
	1450℃*3h	45
Line rate of change(%)	1450℃*3h	+-0.5

Aluminum Silicon Carbide Castable Application

Refractory alumina silicon carbide castable can significantly improve the air tightness, integrity and corrosion resistance of the lining of the chimney. Refractory castable is an ideal refractory cementing material for high chimneys, high temperature flue and duct lining.

Aluminum Silicon Carbide Castable Manufacturer in RS Refractory Factory

Rongsheng refractory factory is a fire-resistant and thermal insulation refractory material production enterprise. It is a comprehensive enterprise integrating scientific research, testing, development, production, sales and customers. Rongsheng refractory group have one production line for stereotyped and amorphous fire-resistant and wear-resistant refractory products. One production line is enough to meet the processing capacity of 80,000 tons of high quality refractory products per year, it has a construction team with professional anti-corrosion and thermal insulation engineering level and kiln masonry second-class qualification. The scope of construction includes the completion of turnkey projects from contract signing refractory material supply, metal spraying, corrosion-resistant spraying, material masonry insulation, oven and operation. It has comprehensive testing methods and can guide us to each product. Indicators and each subtle production link.

Refractory Gunning for Mixer Furnace

Refractory Gunning for Mixer Furnace Introduction

Refractory gunning using a high speed air stream as a carrier for a refractory material is called a spray refractory material, includes a spray material for repairing a damaged lining and a spray paint for constructing a new lining.

Refractory Gunning for Mixer Furnace Feature

1. Gunning refractory has strong slag corrosion resistance.

2. Refractory gunning has good erosion resistance.

3. Gunning mix has good thermal shock stability.

Refractory Gunning for Mixer Furnace Specification

Item			RS-HTB1	RS-HTB2
Chemical Composition	% >	Al2O3	65	65
		MgO	7	-
		Sic+C	-	10
Bulk Density	g/cm3 >	110℃*24h	2.3	2.3
		1350℃*3h	2.4	2.4
Cold crushing Strength	Mpa  >	110℃*24h	6	6
		1350℃*24h	30	30
Modules of rupture	Mpa  >	110℃*24h	3	3
		1350℃*24h	6	6

Refractory Gunning for Mixer Furnace Application

1. Hot gunning is widely used to construct or repair blast furnace tapping trenches, torpedo tanks, steel drums, tundish, rotary kiln and garbage incinerators for construction and repair.

2. Gunning mix is suitable for hot repair of iron furnaces, ladle bottles.

Refractory Gunning for Mixer Furnace Precaution

Gunning mix refractory product should be protected from moisture. Do not use if it has been agglomerated.

Refractory Gunning for Mixer Furnace Packing

Woven Bag Packaging

1. 1000kg/bag

2. 500kg/bag

3. 50kg/bag

4. 25kg/bag

Refractory Gunning for Mixer Furnace Manufacturing Process

1. Determine the refractory raw materials used in magnesium spray coating according to the formula to ensure the quality of raw materials.

2.Calculate weighing ingredients according to the formula, control the size and proportion of aggregate and powder particles, and strictly calculate the ratio of raw materials, additives and usage.

3. Place the prepared powder and aggregate first in a blender and mix for about 5 minutes. Then add the powder to the aggregate and mix it evenly for 8-10 minutes.

5. The gunning mix refractory is equipped with additives and binders, and then stored in the warehouse.

Refractory Gunning for Mixer Furnace Installation Procedure

1. Before the construction, the concrete surface should be degreased and decontaminated.

2.Paint mixing: according to water: paint = 100:120 ratio of ingredients. First, add water to the paint and mix it evenly. The finished paint should be used up within 2 hours. Due to different construction tools and weather conditions, water can be added as appropriate.

3.Construction method: The construction should be carried out above 5 °C. The first road should be sprayed, the thickness is about 3-5mm, and the thickness of each time is about 3-5mm until the fireproof design requirements are met. The interval between each construction is not less than 24 hours.

4.Surface decoration: If refractory gunning construction, the appearance of the coating is a uniform granular surface, which has a sound-absorbing function, generally not to be smoothed. When it is necessary to smooth the treatment, it should be done after the tail spray. When there are surface decoration requirements, other decorative materials can be sprayed (brushed) on the surface of the fireproof coating.

Refractory Gunning for Mixer Furnace Manufacturer in RS Refractory Factory

ZHENGZHOU RONGSHENG KILN REFRACTORY CO., LTD specializing in the production of refractory materials for nearly 20 years, now has formed a comprehensive enterprise for the production of refractory materials for the metallurgy, building materials, power, and chemical industries. Refractory products exported to the United States, India, Japan. South Korea, Pakistan and other countries. Company qualifications:CE, ISO 9001 2008 Standard, ISO 9001 2015 Standard, OHSAS18001:2007 Standard.

Anhydrous Stemming

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1. Moderate plasticity
 
2. Good volume stability
 
3. Strong slag resistance
 
4. Have a certain expansion performance

Anhydrous Stemming Introduction
 
The main production ratio of anhydrous stemming is (%): brown steel jade 15-24, silicon carbide 6-15, coke 20, white mud 12-16, tar 18-20. Refractory mortar has a compressive strength of 20 MPa, the opening is easy when the blast furnace is opened, the anti-scouring performance is good.
 
Anhydrous Stemming Feature
 
1.Refractory anhydrous stemming has good plasticity and cohesiveness, refractory material is easy to be squeezed into and fills space and gap.
 
2.After high temperature burning, the volume can shrink small, no crack is generated, the sinterability is good, the compressive strength is high, the erosion resistance, the erosion resistance and the like.
 
3.Strong anti-slag performance. The shell mud consumption is low, generally one-fifth of the water cannon mud.
 
4.Has a certain expansion performance. With suitable porosity and strength, it can be used in large blast furnaces over 2000m3.
 
Anhydrous Stemming Specification
 

Item		Index
		RS-1	RS-2	RS-3
Al2o3	%	20	25	30
Sic+C	%	30	30	30
Density Bulk	g/cm3	1.65	1.70	1.80
Heating line permanent line change	%	±1.5	±1.5	±1.0
Cold Crushing Strength	MPa	8	10	15

 
 
Anhydrous Stemming Application
 
1.Refractory anhydrous mud can be used in the taphole and slag mouth of the blast furnace
 
2.Anhydrous stemming for blast furnace can also be applied to the iron mouth of the ore furnace.
 
Anhydrous Stemming Using Instructions  
 
1.Refractory material anhydrous stemming can be used in the blast furnace tap and slag mouth, and can also be applied to the iron furnace of the mine furnace.
 
2.Anhydrous stemming for blast furnace is divided into two types: one is normal waterless cannon mud, mud gun thrust greater than 12MPa can be directly preheated,the other is soft waterless cannon mud. Soft cannon is specially prepared for small thrust mud cannons.
 
3. Refractory anhydrous mud is heated and preheated properly during use, while the soft waterless cannon is heated without preheating.
 
The whole process of refractory material anhydrous stemming should be in a waterless environment.
 
Anhydrous Stemming Operation Instructions
 
1.As shown in Figure 1,refractory material stemming is placed in the iron mouth 2 hours in advance, the baking on both sides of the slag mouth is preheated to ensure that it can reach 50 ° C - 100 ° C, 70 ° C before loading. The best is left and right.
 
2.Put refractory material anhydrous stemming into refractory mud cannon before each opening, the principle is to fill it up.
 
3.the opening is normal iron, after the slag, the front end of the mud gun with the refractory mud can be displaced to the iron by 500 mm, the top of the slag mouth (about 500 mm) is naturally baked for about 5 minutes, then squeezed out slightly. stand-by.
 
4. when blocking the mouth, all the mud should be driven in, the top shot time is about 15 minutes, you can spray water around the iron, slag mouth to cool down.
 
5.Refractory bricks should be returned immediately after the return of the gun, refractory mud gun piston is loaded into the soft cannon 20 kg, and the remaining gun mud in the mud gun, and confirmed to be used.
 
6.When loading the preheated cannon mud next time, squeeze out the soft waterless cannon in front of the refractory mud cannon. Soft cannon is reusable. Please carefully grasp the residual amount of waterless cannon in the refractory mud gun for each operation, the less the better (because the soft cannon can not be used as the normal gun mud of the iron slag mouth).
 
For each operation, please check the coking condition of the gun. If coking is found, please clean it with steel brazing immediately.
 
Anhydrous Stemming Manufacturer in RS Refractory Company
 
Rongsheng Refractory Factory is a fire-resistant and thermal insulation material production enterprise. It is a comprehensive enterprise integrating scientific research, testing, development, production, sales and customers. Rongsheng refractory group have one production line for stereotyped and amorphous fire-resistant and wear-resistant products. One production line is enough to meet the processing capacity of 80,000 tons of high-quality refractory products per year, it has a construction team with professional anti-corrosion and thermal insulation engineering level and kiln masonry second-class qualification. The scope of construction includes the completion of turnkey projects from contract signing, material supply, metal spraying, corrosion-resistant spraying, material masonry insulation, oven, and operation. It has comprehensive testing methods and can guide us to each product. Indicators and each subtle production link.