Thursday, September 20, 2018

Graphite Electrode URP

Graphite Electrode URP Definition

Ultra high power graphite electrodes (EHSP-UHP) are manufactured for operation at currents with a density of more than 25A / cm2

Graphite Electrode URP Application

1.URP graphite electrode used in steel making electric arc furnaces, refining furnaces, as conductive electrodes.

2.Graphite electrode URP used in industrial silicon furnaces, yellow phosphorus furnaces, corundum furnaces. As conductive electrodes for graphite electrode URP.

Graphite Electrode UHP Specification
 
Name
Unit
diameter of electrode 300mm-600mm
standard
Actual measurement
Electrode
Nipple
Electrode
Nipple
Specific electrical resistivity
μOhm • m
6.2-6.5
5.5
5.0-6.5
4.5
Limit of mechanical resistance to bending
MPa
10.5
16
14-16
18-20
Elastic modulus
GPa
14
18
12
14
Ash content, not more than
%
0.5
0.5
0.5
0.5
Bulk density, not less than
g / cm3
1.64-1.65
1.70-1.72
1.72-1.75
1.78
Thermal coefficient of linear expansion (100-600 ° C)
× 10-6 / ℃
1.5
1.4
1.3
1.2
 
The Length & Diameter & Permissible Deviation of the Graphite Electrode UHP
 
Diameter
Length
Nominal diameter
Actual diameter
Nominal length
tolerance
Millimeters (mm)
Inch (inch)
Max. (Max.)
Min (min)
mm
Length
the maximum

300
12
307
302
 
1600
1800
 
± 100
 
-100
 
-275
350
14
357
352
400
16
409
403
450
18
460
454
500
20
511
505
1600/1800/2000/2200
 
± 100
 
-100
 
-275
550
22
556
553
600
24
613
607
 
Graphite Electrode UHP Current Capacity
 
Nominal diameter
Current throughput (A)
The current density (A / cm2)
Millimeters (mm)
Inch (inch)
250
10
9200-15100
21-30
300
12
13000-22000
20-30
350
14
20000-30000
20-30
400
16
25000-40000
19-30
450
18
32000-45000
19-27
500
20
38000-55000
18-27
550

48000-60000
18-24
600
24
52000-72000
18-24
700
27th
62000-95000
18-24

Graphite Electrode URP Manufacturer in RS Refractory Factory Advantages

1.High quality graphite electrodes products.

2.Graphite electrode URP manufacturer from China

3.Profitable price for high quality graphite electrodes.

4.RS refractory factory can produce various specifications in accordance with customer requirements.
 
Graphite Electrode URP Using Precautions 

1.In actual use the graphite electrode URP, specifications and grades of the graphite electrode should be selected according to the specific furnace conditions.

2.Primary factor is the maximum current intensity, but also consider the influence of other factors, such as the characteristics of the Arc electric furnace itself, the type of charge, the smelting time, the oxygen blowing amount, the mechanical requirements, the steel making process.

3. Normally, specification of most grades of graphite electrodes have been standardized. But in the process of use, sometimes also consider the temperature to some impacts of these indicators.

4. Select the grade and diameter of the electrode according to the furnace capacity and transformer load.

5. When charging the electric furnace, refractory material should be installed at the bottom of  furnace to prevent furnace refractory material from collapsing and breaking the electrode. In the smelting process, lime, it should be avoided.

6. A large amount of objects are concentrated directly under the electrodes, otherwise it will affect the energization of the electrodes and may even cause the electrodes to break.

7. Pay attention to the position of the furnace cover. If the furnace cover is misaligned, the furnace cover will be scratched when the electrode is lifted, resulting in damage to the electrode.

8. If the connector plug is found to be missing when connecting the electrode, replace it and connect it.

9. After the electrodes are connected, if there is a gap on the connection surface, be sure to find out the cause. It can be used after the gap is eliminated.

10. Graphite electrode holder should be sandwiched between the upper and lower guard lines of the topmost electrode. It is forbidden to be caught in the warning line (the joint hole) and the middle electrode, otherwise the electrode column may be broken.

11.Since raw refractory materials and production processes of different manufacturers may be different, the physical and chemical properties of the electrodes are also different. It is recommended that the joints and electrodes produced by different manufacturers should not be used interchangeably during use.

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